Industrial waste water treatment
Flotation tailings
Flotation tailings
The operator of a waste water treatment plant was looking for a pump with dry-run capability for his flotation system. In the flotation system, substances on the surface of the flotation tank are suctioned off using a rotating suction arm.
Previously an eccentric screw pump had been used for this purpose. However, this pump had the disadvantage of needing extra water, to prevent dry running and required a lot of space and drive power.
The operator then opted for a Boerger Rotary Lobe Pump. In addition to its dry-run capability, its minimum space requirements, the wide choice of material and the low drive power, the customer was also impressed with the low maintenance design of the Boerger Rotary Lobe Pump.
Technical data
Börger | Rotary Lobe Pump |
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Rated capacity | 50 - 90 m³/h (220 -396 usgpm/h) |
Speed | 250 - 420 rpm |
Pressure | 2 bar (29 psi) |
Flotation
Flotation
At a provider of solid wood and plywood, more than one hundred cubic meters of waste water is used in the production process every day. This water is cleaned in their own treatment plant. Part of this process is a flotation system. Here the impurities are caught in a dissolved air flotation unit.
The customer uses a multi-phase rotary pump to feed the flotation. In the narrow channels of the pump, solids build up and cause blockages. The Boerger Multichopper ensures that the solids are chopped up so that the medium can be easily pumped.
Technical data
Macerator | Multichopper plus |
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Medium | Water with wood fibers |
Throughput volume | 10 m³/h (44 usgpm/h) |
Speed | 300 rpm |
Sewer flushing
Sewer flushing
Börger Rotary Lobe Pumps are installed on many pressure tankers for municipal and private service providers. The pumps all have very different tasks. The Boerger Rotary Lobe Pump is in a sewer flushing vehicle and extracts the waste water through a coarse filter installed on the vehicle.
The initial purification takes place in the coarse filter. The still unpurified waste water is then pumped into a centrifugal separator (cyclone). This cyclone separates other impurities (sand etc.). The clean water is then pumped to the storage tank in the vehicle and is then available for further use. The clean water is mainly used for flushing sewers.
Thanks to the reversibility of the pump, it can be used for other purposes. The pipe lines to the suction and pressure side of the pump are fitted with cardan couplings. If required these couplings can be connected to hoses or pipe lines. This then also allows the storage tank to be filled or discharged with clean water. Due to the option of reversing the pump direction, the pipe line systems are easier to set up in the vehicle.
Technical data
Börger | Rotary Lobe Pump |
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Medium | Waste water |
Pump output | 30 - 50 m³/h (132 - 220 usgpm/h) |
Speed | 300 - 500 rpm |
Sludge
Sludge
A globally leading company in the area of environmental services uses a mobile unit for macerating solids in sludge and for the enrichment of this medium with polymers as a flocculating agent. This mobile unit including a mobile centrifuge is used in smaller waste water treatment plants as a drainage system. The company had used Börger products in other applications before and was perfectly satisfied with the high quality and the long service life of the Börger pump and macerating units. So, the customer decided to purchase a Börger rotary lobe pump and a Börger Multichopper plus for equipping the mobile unit.
Technical data
Börger | Rotary Lobe Pump |
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Macerator | Multichopper plus |
Medium | Sludge |
Temperature | 20°C |
Rated capacity | 3 - 23 m³/h |
Waste water containing fiber portions
Waste water containing fiber portions
In a textile company the waste water from the bleaching process is conveyed into a tank. In addition to fiber material the waste water also contains small portions of hydrogen peroxide and caustic soda. The fill level of the waste water collecting tank is determined by means of a fill level gauge. When the defined fill level has been reached, a Börger rotary lobe pump is taken into operation via a control unit and conveys the waste water from the collecting tank into the sewage system. In this process, the quantity of waste water supplied to the sewage system is measured by a counter. The Börger rotary lobe pump is made of Duplex stainless steel and equipped with a maintenance-free mechanical seal.
Technical data
Börger | Rotary Lobe Pump |
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Medium | Waste water containing fiber portions |
Temperature | up to 50°C |
Rated capacity | 5 - 6 m³/h |
Speed | 400 - 450 rpm |
Pressure | 2 bar |
Pellet sludge
Pellet sludge
A Scandinavian manufacturer of tissue products uses a mobile Börger rotary lobe pump with ATEX-compliant design for conveying pellet sludge. The customer was particularly impressed by the gentle pumping of the medium and the ease of maintenance of the Börger rotary lobe pump.
Technical data
Börger | Rotary Lobe Pump |
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Medium | Pellet sludge |
Temperature | 50°C |
Rated capacity | 50 m³/h |
Speed | 280 rpm |
Pressure | 1 - 6 bar |
Flotation sludge
Flotation sludge
In the waste water treatment system of a manufacturer of soft foam rubber a Börger rotary lobe pump sucks the flotation sludge from the surface of the flotation tank. In the process, the viscous, foam-like sludge is sucked through a long suction line. Pumping in slurp operation is possible without problems and the pump is capable of running dry for a short time. The pump even conveys the more solid flotation layers without any cavitation and is resistant to changing proportions of gas in the pumped medium.
Technical data
Börger | Rotary Lobe Pump |
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Medium | Flotation sludge |
Solid Content | approx. 5% TS |
Rated capacity | 18 m³/h |
Speed | 380 rpm |
Pressure | 4 bar |
Waste water tanks
Waste water tanks
An international corrugated cardboard manufacturer required two waste water storage tanks for its own water treatment facility.
They opted for a Boerger elevated tank, type 13.6 with a total volume of 1,025 m³ (4510 usgpm) (and a Boerger elevated tank, type 04.3 with a volume of 49 m³ (215.6 usgpm).
Technical data
Börger | Stainless steel tanks |
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Storage medium | Water/waste water |
Total volume of tank 1 | 1,025 m³ (4510 usgpm) |
Total volume of tank 2 | 49 m³ (215.6 usgpm) |